产品应用
全自动调正轮主要用于解决输送带在运行过程中因安装误差、物料分布不均或负载变化导致的跑偏问题。通过实时检测皮带偏移量并自动调整纠偏轮角度，确保输送带始终沿中心线平稳运行，从而减少物料撒落、皮带边缘磨损及设备故障率，提升输送系统的稳定性和安全性。尤其适用于大运量（如 0.5~2.5t/ m³）、长运距（如千米级输送线）和高带速（如 4~6m/s）的工况，能有效应对散装物料（如煤炭、矿石、水泥等）运输中的动态偏移挑战。
全自动调正轮广泛应用于化工、垃圾处理、电力、煤矿、矿山、建材、有色冶金、原料堆场、港口码头等领域。
全自动调正轮广泛应用于化工、垃圾处理、电力、煤矿、矿山、建材、有色冶金、原料堆场、港口码头等领域。
Product Application
Mainly used to solve the problem of conveyor belt deviation caused by installation errors, uneven material distribution, or load changes during operation. By real-time detection of belt offset and automatic adjustment of correction wheel angle, the conveyor belt is ensured to run smoothly along the centerline, thereby reducing material scattering, belt edge wear, and equipment failure rate, and improving the stability and safety of the conveyor system. Especially suitable for high-capacity (such as 0.5~2.5t/m ³), long-distance (such as kilometer level conveyor lines), and high-speed (such as 4~6m/s) working conditions, it can effectively cope with the dynamic offset challenges in the transportation of bulk materials (such as coal, ore, cement, etc.). Widely used in fields such as chemical engineering, waste treatment, electricity, coal mining, mining, building materials, non-ferrous metallurgy, raw material storage yards, ports and terminals.
产品特点
全自动调正轮集成跑偏检测传感器与 PLC 控制系统，实时采集皮带偏移数据，通过伺服机构动态调整纠偏轮角度，响应速度较传统托辊快十几倍，纠偏精度可达 ±10mm 以内，实现全自动化运行。
旋转架结构：采用三角形截面旋转架，兼具刮板功能，可清除粘附在滚筒上的物料，并双向犁动基座散料，避免积料阻碍纠偏动作；
耐磨材质：调正轮表面包覆橡胶或复合涂层，抗磨损寿命长，适应高冲击、高腐蚀环境；
工作温度范围覆盖 -25℃至 50℃，防护等级达 IP65，可在露天、井下、潮湿或多粉尘环境中稳定运行。支持单向或双向运输模式，适配带宽 500~2400mm 的主流输送机规格。
模块化设计支持快速拆装，维护时无需停机即可更换关键部件；封闭式结构减少外部污染，降低故障率，年维护成本较传统纠偏装置降低 40% 以上。
旋转架结构：采用三角形截面旋转架，兼具刮板功能，可清除粘附在滚筒上的物料，并双向犁动基座散料，避免积料阻碍纠偏动作；
耐磨材质：调正轮表面包覆橡胶或复合涂层，抗磨损寿命长，适应高冲击、高腐蚀环境；
工作温度范围覆盖 -25℃至 50℃，防护等级达 IP65，可在露天、井下、潮湿或多粉尘环境中稳定运行。支持单向或双向运输模式，适配带宽 500~2400mm 的主流输送机规格。
模块化设计支持快速拆装，维护时无需停机即可更换关键部件；封闭式结构减少外部污染，降低故障率，年维护成本较传统纠偏装置降低 40% 以上。
Product Features
Integrated deviation detection sensor and PLC control system, real-time collection of belt deviation data, dynamic adjustment of correction wheel angle through servo mechanism, response speed more than ten times faster than traditional rollers, correction accuracy up to ± 10mm, achieving fully automated operation.
Rotating frame structure: Adopting a triangular cross-section rotating frame with scraper function, it can remove materials adhered to the drum and plow the base in both directions to avoid material accumulation obstructing the correction action;
Wear resistant material: The surface of the alignment wheel is coated with rubber or composite coating, which has a long wear resistance life and is suitable for high impact and high corrosion environments;
The working temperature range covers -25 ℃ to 50 ℃, with a protection level of IP65, and can operate stably in outdoor, underground, humid or dusty environments. Supports one-way or two-way transportation modes, compatible with mainstream conveyor specifications with a bandwidth of 500~2400mm.
Modular design supports quick disassembly and assembly, and key components can be replaced without stopping the machine during maintenance; The enclosed structure reduces external pollution, lowers failure rates, and reduces annual maintenance costs by over 40% compared to traditional correction devices.
