振动清扫器Vibration cleanser





产品应用

        振动清扫器主要用于解决输送带在运行过程中因黏附性物料(如煤粉、湿黏矿石、水泥等)残留导致的皮带磨损、跑偏、撒料及能耗增加等问题。通过高频振动技术,剥离输送带表面黏附物,确保回程皮带清洁,减少物料回流对托辊和滚筒的损害,同时降低粉尘污染,  提升输送系统运行效率与安全性。其非接触式设计尤其适用于高湿度、高黏性或腐蚀性物料的清洁场景。
        振动清扫器广泛应用于化工、垃圾处理、电力、煤矿、矿山、建材、有色冶金、原料堆场、港口码头等领域。

Product Application

        The vibration cleaner is mainly used to solve the problems of belt wear, deviation, scattering, and increased energy consumption caused by residual adhesive materials (such as coal powder, wet sticky ore, cement, etc.) during the operation of the conveyor belt. Through high-frequency vibration technology, the adhesive on the surface of the conveyor belt is peeled off to ensure the cleanliness of the return belt, reduce the damage of material reflux to the rollers and drums, and reduce dust pollution, thereby improving the efficiency and safety of the conveyor system operation. Its non-contact design is particularly suitable for cleaning scenarios with high humidity, high viscosity, or corrosive materials.
        Widely used in fields such as chemical engineering, waste treatment, electricity, coal mining, mining, building materials, non-ferrous metallurgy, raw material storage yards, ports and terminals.

产品特点

        振动清扫器采用机械振动,精准匹配物料特性,清洁效率达 95% 以上。振动头与皮带保持 3-5mm 非接触间隙,避免传统刮板式清扫器的二次磨损,皮带寿命延长 30%-50%。 
        核心振动单元采用快拆结构,单人 15 分钟内可完成更换,无需拆卸输送机框架。特殊工况可选配加热模块(-40℃防冻)或耐磨涂层(耐温 80℃),适配极端环境。 
        机身防护等级 IP65,工作温度覆盖 -40℃至 80℃,兼容带宽 500-2400mm、带速0.8-6.5m/s的主流输送机规格。抗腐蚀材质(如 304 不锈钢)设计满足化工、盐雾港口等场景需求。 
        振动清扫器通过减少物料撒落和皮带磨损,可降低系统整体能耗 12%-18%,粉尘逸散量减少 60% 以上,符合 ISO 14001 环保标准,年维护成本较机械清扫器降低 40%。

Product Features

        Using mechanical vibration to accurately match material characteristics, the cleaning efficiency reaches over 95%. The vibration head maintains a non-contact gap of 3-5mm with the belt, avoiding secondary wear of traditional scraper cleaners and extending the belt life by 30% -50%.
        The core vibration unit adopts a quick disassembly structure, which can be replaced by a single person within 15 minutes without dismantling the conveyor frame. Special working conditions can be equipped with heating modules (-40 ℃ anti freezing) or wear-resistant coatings (temperature resistance of 80 ℃), suitable for extreme environments.
        The body protection level is IP65, and the working temperature covers -40 ℃ to 80 ℃. It is compatible with mainstream conveyor specifications with a bandwidth of 500-2400mm and a belt speed of 0.8-6.5m/s. The design of corrosion-resistant materials (such as 304 stainless steel) meets the needs of chemical, salt spray port and other scenarios.
        By reducing material scattering and belt wear, the overall energy consumption of the system can be reduced by 12% -18%, and the amount of dust emitted can be reduced by more than 60%, which meets the ISO 14001 environmental standard. The annual maintenance cost is reduced by 40% compared to mechanical cleaners.


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